Description
Our Industrial Production Process
| Step | Phase | Technical Details |
| 1 | Technical Consultation | Define shell finish (Glossy/Matte), logo specs, and visor tints. |
| 2 | Prototyping | 3D-assisted sampling to ensure aerodynamic and aesthetic precision. |
| 3 | Batch Approval | Performance testing of the sample against DOT FMVSS 218 standards. |
| 4 | Mass Production | Precision carbon fiber layup and automated painting (25–30 days). |
| 5 | Factory QC | 100% visual inspection and random batch impact testing. |
| 6 | Global Logistics | Sea/Air freight with full customs documentation (DDP/FOB available). |
Premium Customization Options:
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Shell Finishes: 3K Twill, Forged Carbon, or Custom Graphics.
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Visor Tech: Pinlock-ready outer shields; Silver, Gold, or Iridescent tints.
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Interior: Premium moisture-wicking liners with Emergency Quick Release System (EQRS) options.
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Smart Integration: Pre-molded cavities for Bluetooth Intercom systems.
Engineered Key Features
1. Aerospace-Grade Carbon Fiber Construction
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Ultralight 1400g Profile: Significantly reduces rider neck fatigue during long-distance touring.
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High-Strength Shell: Superior energy dispersion compared to standard fiberglass or ABS.
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Aerodynamic Spoiler: Integrated rear stabilizer reduces drag and buffeting at high speeds.
2. Advanced Black EPS Impact Liner
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Graphite-Infused EPS: High-density black EPS offers 15% better shock absorption than standard white EPS.
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Thermal Stability: Maintains structural integrity in extreme temperatures.
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Acoustic Dampening: High-density foam structure reduces road and wind noise.
3. Dual Visor & Ventilation System
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Optically Correct Visor: 190° wide-angle view, scratch-resistant and UV-protective.
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Internal Sun Shield: One-touch deployment for instant glare protection.
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Dynamic Airflow: Multi-port ventilation system with adjustable intake and exhaust ports.
4. Rider-Centric Comfort
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3D Contoured Lining: Fully removable, washable, and antibacterial.
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Eyeglass Friendly: Pre-cut grooves for seamless eyewear integration.
Technical Specifications
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Product Type: Full Face Modular-Style Fixed Helmet
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Shell Material: 100% Real 3K Carbon Fiber
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Internal Liner: High-Density Black EPS
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Weight: 1400g ± 50g
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Size Range: M (57-58cm) to 3XL (64cm)
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Safety Certification: DOT FMVSS 218 (USA), CCC (China GB811-2010)
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CCC Certificate: 2021011105442206 (Valid thru 2026)
Why Partner with Our Factory?
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Compliance Guaranteed: We provide valid DOT/CCC test reports to simplify your customs clearance.
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Scalable Production: 300-unit MOQ for startups; capacity for large-scale monthly replenishment.
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Direct Logistics: Experienced in FBA (Amazon) labeling and DDP shipping to North America & Europe.
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Quality Assurance: 1-year factory warranty on all structural components.
Request a Factory-Direct Quote
Ready to upgrade your inventory with premium carbon fiber protection?
Contact our sales team with your estimated order volume and branding requirements.
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[Get Bulk Pricing]
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[Request a Physical Sample]
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[Download OEM Catalog]

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